4 May 2013

T-Gauge Point Motors

Pictured below is your typical T-gauge point unit. You will see it has two tiny switch rails, and these are moved by a gentle push on one of the tiny tabs you see on the outside of the point unit. Magnets integral to the point unit grab the closed switch rail keeping it tight to the nearest stock rail.

T-gauge point unit
T-gauge point unit.









The design of the point unit is less than desirable - the switch detail is quite poor and the large insulated section can leave trains stalled - but to scratch-build would be a challenge too far for me (but evidently not others.)

The biggest drawback is the lack of provision to motorise (actuate) the point unit. Motorising the point unit is a must and here's my take on how to do it.

Firstly, if you flip-over the point unit you will see two small screws on the underside. Undo these and you will see that the switch assembly drops out.
T-gauge point unit underside - open
Underside of point unit with switches removed.











On closer inspection of the switch assembly (see the next picture below), you will see the switch rails fit snugly into a bracket plate, and the switch rails can be gently pulled free. The switch rails are moved by a drive switch plate that has lugs between which the switch rails sit; when the drive switch plate is moved the lugs move the switch rails. Finally, a magnet held underneath each stock rail by the bracket plate grab one of the switch rails if it is within 1mm.


Switch assembly showing alterations for fitting with a motor
Switch assembly showing alterations for fitting with a motor.
















The picture above also shows the main alteration needed to fit a point motor. I have drilled a hole in the switch drive plate and cut a corresponding slot into the switch bracket.

The final alteration is to file or cut a small notch into the point unit that corresponds with the slot in the switch bracket, as pictured below.

Point unit with slot cut into it
Point unit with slot cut/filed into it.



















Then simply re-assemble. Put the switch drive plate onto the switch bracket. Insert the switch rails back in switch bracket, aligning them with the lugs on the switch drive plate. Place the assembly back in the point unit and replace the screws. Finally, push the switch magnets into place from the underside of the point unit.

And for actuation? A small servo (sub 10g type will do) with a steel rod connected to the servo arm and cut to length to thread through the hole you've just cut in your point unit. The servo can be connected directly beneath the point unit (as shown below) or else the connecting rod can have a 90 degree bend to allow the servo to be mounted to the side.

Servo connected to the point unit
Servo connection to the point unit.

  












All told, it takes about 15 minutes to make the alteration and then you've got yourself a T-gauge point motor actuating a T-gauge point unit!

The observant among you might be wondering how to control the servo. All will be explained in another post.

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